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1. Polaris Ranger 570 Owners Manual
2. 2013 Polaris Ranger Maintenance Manual
3. 2007 Polaris Ranger Manual

. PMS 419 RANGER EV Owner's Manual for Maintenance and Safety. WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. The text is printed on 100% recycled with 40% post-consumer waste (PCW).

On paved surfaces - pavement may seriously affect handling and control. With non-Polaris approved accessories - they may seriously affect stability.

ALWAYS: Wear your seat belt. Vehicle rollover could cause severe injury or death. Victory Motorcycles ®. Low Emission Vehicles (LEVs) We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today.

Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever pro. POLARIS, THE WAY OUT and RANGER are registered trademarks of POLARIS Industries Inc. Copyright 2010 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrep- ancies may result between the actual vehicle and the information presented in this publi- cation.

Specifications. 80 POLARIS Products.82 Troubleshooting. INTRODUCTION The RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used.

Failure to follow the warnings contained in this manual can result in severe injury or death. A POLARIS RANGER is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles.

A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions. INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. A key can be duplicated only by ordering a key blank (using your key number) and mating it with one of your existing keys. If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement.

Replacement safety labels are pro- vided by POLARIS at no charge. The part number is printed on the label.

Container/Passenger/Tire Pressure Warning WARNING. Battery Compartment. Refer to your Owner’s Manual or Warning contact your local POLARIS dealer with any questions. Refer to Owner’s Manual or contact your local POLARIS dealer with any questions. TO MAXIMIZE BATTERY LIFE. Always check and maintain water level monthly.

Use only distilled water. Water level should be kept 1/4”.

SAFETY Safety Labels and Locations Battery Caution CAUTION. Do not drive through water above Discretionary Warning the floor of the vehicle. Battery damage will occur. Batteries require regular mainte- nance. Failure to maintain batteries in accordance with the owners man- ual can result in battery damage, vehicle malfunction, fire and/or severe injury or death. On paved surfaces - pavement may seriously affect handling and control.

With non-POLARIS approved accessories - they may seriously affect stability. ALWAYS:. Wear your seat belt. Vehicle rollover could cause severe injury or death. SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. Read this manual and all labels carefully. Follow the operating procedures described.

Never turn at exces- sive speeds. Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident. Never operate this vehicle on hills too steep for the vehicle or for your abilities. SAFETY Operator Safety. Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. Wet brakes may have reduced stop- ping ability. Test your brakes after leaving water.

If necessary, apply them lightly several times to let friction dry out the pads. We strongly recommend that consumers do not install on a POLARIS RANGER any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these pur- poses. SAFETY Operator Safety WARNING Failure to operate the RANGER properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures. SAFETY Operator Safety Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling.

Always ensure a minimum of 5 air changes per hour in the charging area. SAFETY Operator Safety Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident.

After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, accelerator, steering system and electrical system. SAFETY Operator Safety Turning Improperly Turning improperly could cause loss of traction, loss of control, accident or overturn.

Always follow proper procedures for turning. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds. SAFETY Operator Safety Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill.

If all forward speed is lost:. Apply the brakes. Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed. Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the bat- teries, or cover the exposed terminals with an insulating material. FOR MORE INFORMATION ABOUT SAFETY call POLARIS at 1-800-342-3764. FEATURES AND CONTROLS Component Locations ROPS Cab Frame Hip Bar Console Cargo Box Headlights Front Bumper/Brush Guard.

FEATURES AND CONTROLS Component Locations Tailgate Latch Releases Tailgate Receiver Hitch CV Boot/Rear Caliper Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 48-51. FEATURES AND CONTROLS Console 1.

Park Brake Lever 2. Headlight Switch 3. Charge Status Indicator 4. AWD Switch 5. Battery Discharge Indicator 6.

Hour Meter 7. Charge Plug Holder 8.

12V Auxiliary Outlet 9. Drive Mode Switch 10. Direction Selector 11. FEATURES AND CONTROLS Console Battery Discharge Indicator The battery discharge indicator displays the amount of charge 100% Remains (Full Charge) removed (used) from fully charged batteries.

When the 50% Remains 50% Discharged batteries are fully charged, the right-most bar illuminates, indi- cating 0% has been used. FEATURES AND CONTROLS Console Park Brake Lever To help prevent the vehicle from rolling, set the park brake when park- ing the vehicle. When the park brake is set and the park brake indicator is illuminated, motor speed is limited. If the accelerator is applied, this limiting feature prevents operation, which protects the park brake pads from excessive wear. FEATURES AND CONTROLS Console Charge Status Indicator When charging the batteries, the charge status indicator light flashes and changes color to indicate the status of the charge.

Refer to the table below. Color Indication Code Definition Green Solid Charge is complete, charger is in mainte- nance mode. FEATURES AND CONTROLS Console Drive Mode Switch CAUTION! Changing the drive mode switch High position while driving could result in an automatic increase or decrease in speed without a change to accelerator pedal Maximum pressure. Range Press the top of the switch to select high mode. FEATURES AND CONTROLS Console Direction Selector Switch When the direction selector is in the center position, the vehicle is in neutral.

Forward The vehicle will not move if the accel- erator is depressed. Place the switch in neutral before turning the key on. Neutral Push the top of the switch to choose for- ward operation. FEATURES AND CONTROLS Console Indicator Panel Lights Indicator Panel The indicator lights activate when the key is in the ON position. Indicator Status Indicates Malfunction Electrical malfunction (flash sequence on controller indicates type; see troubleshooting Steady guide on page 31) Key was turned on in forward or reverse (switch to neutral, then to forward or reverse) Park Brake.

Voltage protection Controller or motor out of temperature range Software fault Charge Status Indicator Troubleshooting Guide The code definitions provided are for informational purposes only. Please see your POLARIS dealer for diagnosis and repair.

# of Code Definition Solution Blinks Battery high voltage Check battery size and condition. Never connect an auxiliary battery to the factory-installed DC-to-DC converter. If more than 10 amps are needed for accessories, always install the POLARIS-approved auxiliary accessory battery kit. Never connect a 12-volt accessory directly to the batteries. Always connect any powered accessory to a 12-volt auxiliary outlet or termi- nal board. FEATURES AND CONTROLS Batteries Battery Conditioning New batteries cannot initially hold all of their capacity. The approxi- mate capacity of the battery pack increases as the number of charge cycles increases.

# of Charge Cycles: Percent of Full Capacity: 100% Ambient Temperature Implications on Batteries 1. FEATURES AND CONTROLS Main Power Connector NOTICE: Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected.

Always disconnect the main power connector before servicing or unplugging any electrical components. When disconnected, the Main Power Connector main power connector dis- connects the battery pack. FEATURES AND CONTROLS Brake Pedal Push the brake pedal toward the floor to slow or stop the vehicle. Apply the brakes before turning the key on.

Accelerator Pedal The accelerator pedal will function Accelerator only when the key is ON and the Pedal direction selector switch is set to Brake. Structure (ROPS) on this ROPS Cab vehicle meets OSHA 1928.53 Frame rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occu- pant protection in the event of a rollover. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.

Frame nuts, bolts, fasteners Inspect, ensure tightness Accelerator Ensure proper operation Indicator lights/switches Ensure operation Headlamp Check operation, apply POLARIS dielectric grease when lamp is replaced Brake light/tail lamp Check operation, apply POLARIS dielectric grease when lamp is replaced Seat belts. OPERATION Driving Procedure 1. Disconnect the charging cable (if connected). Wear a helmet and eye protection. Sit in the driver's seat and fasten the seat belt.

Apply the brakes. Place the direction selector in neutral (N). Turn the key to the ON position.

Wait about a second for the contac- tor to close before continuing. OPERATION Driving Procedure 10. Keeping both hands on the steering wheel, release the brake pedal and gradually push the accelerator toward the floor to begin driving. Drive slowly. Practice maneuvering and using the accelerator and brakes on level surfaces. OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.

OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. Avoid steep hills (15° maximum). Keep both feet on the floor.

Always check the terrain carefully before ascending any hill. Never climb hills with excessively 15°. OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a sidehill is unavoidable, follow these precautions: 1. OPERATION Driving Through Water Your POLARIS vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards. OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. Look ahead and learn to read the terrain. Be constantly alert for haz- ards such as logs, rocks and low hanging branches.

OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle.

Always inspect left and right fields of vision before backing. Always avoid backing downhill. Apply the brakes lightly for stopping. OPERATION Parking on an Incline 15° maximum Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Apply the brakes. Set the park brake.

Place the direction selector in neutral. Turn the key off. OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle.

When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue. OPERATION Hauling Cargo The RANGER has been designed to carry or tow specific capacities.

Always read and understand the load distribution warnings listed on the warning labels. Move the drive mode switch to low mode if needed. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle. OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.

Apply the brakes. Set the park brake. Place the direction selector in neu- tral.

OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when tow- ing: 1.

Never load more than 150 lbs. (68.1 kg) tongue weight on the tow- ing bracket. OPERATION Parking the Vehicle 1. Apply the brakes. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

OPERATION Transporting the RANGER When transporting the RANGER for a long distance or on public streets, always use a trailer with an approved load rating greater than the RANGER’s curb vehicle weight of 1700 lbs. (771 kg) plus any installed accessories or cargo. OPERATION All Wheel Drive (AWD) Press the top of the rocker switch to engage All Wheel Drive (AWD).

Once enabled, the AWD remains enabled until the switch is turned off. The AWD switch may be turned on or off while the vehicle is moving. When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction.

OPERATION All Wheel Drive (AWD) Disengaging AWD Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction. In some situations, the front gearcase may remain locked after turning the AWD switch off. Perform these operations more often for vehicles subjected to severe use. Have an authorized POLARIS dealer perform these services. Improperly performing the procedures marked with a n could result in component failure and lead to serious injury or death.

Have an authorized. 200 H 24 M Change every two years Toe adjustment Inspect periodically; adjust when parts are replaced Headlight aim Adjust as needed Perform these procedures more often for vehicles subjected to severe use.

Have an authorized POLARIS dealer perform these services. MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Peri- odic Maintenance Chart beginning on page 56, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval. Fill Drain See page 82 for the part numbers of Plug Plug POLARIS products. Oil Check The fill plug is located at the right rear of the vehicle. Position the vehicle on a level surface.

MAINTENANCE Gearcases Main Gearcase (Transaxle) Oil Change The drain plug is located on the lower right side of the main gearcase, near the fill plug. Refer to the Gearcase Specifications Chart on page 59 for recommended lubricants, capacities and torque specifications. Refer to the Gearcase Specifications Chart on page 59 for recommended lubricants, capacities and torque specifications. See page 82 for the part numbers of POLARIS products. Oil Check The front gearcase fill plug is located on the left side of the front gearcase. MAINTENANCE Gearcases Front Gearcase Oil Change 1.

Support the vehicle securely with a jackstand. Remove the front tire on the driver's side. Remove the fill plug. Place a drain pan under the drain plug. Remove the drain plug. Allow the oil to drain completely. MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes.

Press down on the brake pedal to engage the brakes. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. After opening a bottle of brake fluid, always discard any unused portion.

MAINTENANCE Brakes Brake Inspection 1. Check the brake system for fluid leaks. Check the brake pedal for excessive travel or a spongy feel. Check the friction pads for wear, damage and looseness.

Inspect the brake disc spline and pad wear surface for excessive wear. 1.0' (20-25 mm) of freeplay at the outer rim of the steering wheel. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an autho- rized POLARIS dealer. Spring Adjustment Adjust the rear shock absorber springs by rotating the adjustment cams either clockwise or counter- clockwise to increase or decrease spring tension. MAINTENANCE Tires WARNING Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death.

Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and type when replacing tires. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed.

Polaris Ranger 570 Owners Manual

See your POLARIS dealer. Attach the wheel nuts and washers and finger tighten.

MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. When servicing a halogen lamp, don't touch the lamp with bare fingers.

Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. MAINTENANCE Lights Headlight Beam Adjustment 8' (20 cm) 25 ft. Place the vehicle on a level surface with the headlight approxi- mately 25 ft. (7.6 m) from a wall. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the console brake light comes on. Check the brake light before each ride.

Turn the key to the ON position. Depress the brake pedal. The brake light should come on after about 10mm (0.4 in.) of pedal travel. MAINTENANCE Batteries WARNING Battery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Always wash your hands after touching or handling the batteries.

WARNING Charging a damaged battery can result in serious injury. Never attempt to charge a frozen or bulging battery. MAINTENANCE Batteries Battery Charging When not in use, park the vehicle and connect the bat- tery charger. The vehicle’s charging cord is located inside the charge plug holder on the console.

2013 Polaris Ranger Maintenance Manual

Failure to provide adequate ventilation while charging batteries can result in an explosion. When battery replacement is necessary, please see your authorized POLARIS dealer. Handling batteries and electrical components improperly can result in serious injury or death. Do not attempt to remove batteries or battery cables.

MAINTENANCE Batteries Battery Fluid A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Add only distilled water. Tap water contains minerals that are harmful to a battery. Unless the plates are exposed before charging, distilled water should be added to a battery after charging. Do not allow these types of products to contact the vehicle.

The best and safest way to clean your POLARIS vehicle is with a gar- den hose and a pail of mild soap and water. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

2007 Polaris Ranger Manual

Grease all zerk fittings immediately after washing. Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips. Avoid the use of automotive products, some of which can scratch the finish of your vehicle.

MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a “like new” appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned. MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 56. Battery Maintenance See pages 71-74 for procedures.

MAINTENANCE Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. Clean the batteries. SPECIFICATIONS RANGER EV Dimensions Dry Weight 1750 lbs. (793.8 kg) Ground Clearance 10 in. (25.4 cm) Length 108 in. (274.3 cm) Width 56.5 in.

(143.5 cm) Height 73 in. (185.4 cm) Wheelbase 72 in. (183 cm) Turning Radius 150 in. (381 cm) Load Capacity Box Dimensions (Inside) 32 x 42 x 11.5 in.

SPECIFICATIONS RANGER EV Brake System Brakes 4-Wheel hydraulic disc w/dual bore front calipers Park Brake Dash-mounted lever-activated mechanical park brake Suspension Front suspension Independent Macpherson struts w/8 in. (20.3 cm) travel Rear suspension Dual A-Arm w/9 in. (22.9 cm) travel Tires 25x9-12 Carlisle All Trail II Tire pressure.